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Senior Manufacturing Controls Engineer, Powertrain

Company: Lucid Motors
Location: casa grande
Posted on: May 3, 2021

Job Description:

Leading the future of luxury mobilityLucid's mission is to inspire the adoption of sustainable energy by creating the most captivating luxury electric vehicles, centered around the human experience. Working at Lucid Motors means having a shared vision to power the future in revolutionary ways. Be part of a once-in-a-lifetime opportunity to transform the automotive industry.Lucid Motors is seeking a highly motivated engineer for a Senior Controls Engineer position to focus on creating equipment for manufacturing and its sub-assemblies. This position concentrates specifically on controls of PLC driven robotic cells, servo actuated mechatronic systems and high volume automated process equipment. This is an exciting opportunity to build a world-class manufacturing facility at the new Lucid Motors Manufacturing Facility in Casa Grande AZ. The Senior Controls Engineers will work with cross-functional teams to design, validate, and finally roll-out equipment to full high volume production. The candidate will be key in driving standardization across all manufacturing lines and processes as well as with all other manufacturing product lines and Lucid Motors factories.This position will work closely with external equipment integrators and internally with Product Design Engineering, Quality, Production, and Maintenance to bring Lucid Motors components from initial design, through prototype development and finally into full production.The RoleDevelop company level, factory level, and line/machine level controls standards and specification for application by internal equipment development team and external partnersCreate through to full deployment to production factory and line level controls architectureCreate data management and tracking communications network architecture and interface with cross-functional teams for product, processes and quality traceability control implementationCreate detailed utility layouts for entire assembly lines and interface with facilities teams for implementationLay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematicsParticipate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limitsLay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematicsArchitect, write and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipmentGenerate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshootingManage electrical cabinet builds, field wiring, pneumatic, and fluid plumbingSelect and size electrical and electromechanical components such as servosEnforce application of Lucid Motors standards, Manage external integrators during specification, design review, design approvalEstablish test plans and control test plan execution at Vendor and at Lucid Motors facility during installation and buy-offCharacterize and validate automated processes using a data-driven statistical approach such as Capacity test, Capability test (Gage Repeatability and Reproducibility test, Cpk, etc.)Train Maintenance and Production teams to support automated equipment after deployment into productionCreate machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variablesDebug and optimize automated processes to maximize cycle time, improve availability and yieldQualificationsBS/MS Electrical Engineering (or equivalent - Majors in Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systemsProficiency with process integration and electromechanical / mechatronic systemsn-depth knowledge of Safety standards (ANSI/RIA15.06, OSHA).Advanced proficiency programming industrial equipment:Ladder logic PLCs (Allen Bradley ControlLogix, CompactLogix and RSLogix 5000)Safety PLCs (Allen Bradley ControlLogix, SmartGuard, Omron, Pilz)Human Machine Interface (HMI / GUI - AB Panel view, FactoryTalk, LabView, Ignition)Field bus Networks (AB DeviceNet, Ethernet IP, Safety rated field bus networks)Serial communication (RS-232) between PLCs and instrumentsEthernet communications between machine PLCs and database systemsDemonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control. Proven ability to design fault-tolerant systems with error handling and recoveryProficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systemsProficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred)Proficiency programming and tuning variable frequency drivesExposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc)Experience programming Cartesian, SCARA and Articulated robots are highly desired (Fanuc, Kuka, Motoman, Epson)Experience with Vision systems (Cognex, Keyence, Fanuc)Experience creating technical specifications for automated manufacturing equipment is highly desiredExperience transitioning products and processes from prototype to production desiredKnowledge of production quality metrics is a plusAbility to use 3D CAD packages such as with SolidWorks and CATIA is a plusBe part of something amazingCome work alongside some of the most accomplished minds in the industry. Beyond providing competitive salaries, we're providing a community for innovators who want to make an immediate and significant impact. If you are driven to create a better, more sustainable future, then this is the right place for you.At Lucid, we don't just welcome diversity - we celebrate it! Lucid Motors is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, national or ethnic origin, age, religion, disability, sexual orientation, gender, gender identity and expression, marital status, and any other characteristic protected under applicable State or Federal laws and regulations.To all recruitment agencies: Lucid Motors does not accept agency resumes. Please do not forward resumes to our careers alias or other Lucid Motors employees. Lucid Motors is not responsible for any fees related to unsolicited resumes.

Keywords: Lucid Motors, Casa Grande , Senior Manufacturing Controls Engineer, Powertrain, Other , casa grande, Arizona

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